Customized Grinding/Coating Line Machine for Powder Coating, /Milling/Miningmilling/Crusher/Pulverizer

• Customization: Available
• After-sales Service: Life-Time After-Sales Service
• Warranty: 12 Months
• Model NO.: Wet Grinder & Cell Mill
• Customer Visit: Welcomed Any Time
• Application: Mining
• Material: Mineral
• Mortor: Motor Reducer Drive
• Power: 10kw-1180kw or Customized
• Capacity: 1kg-100tons/Hour or Customized
• Coationg Rate: 99.2%
• Activiation Rate: 99.8%
• Transport Package: Standard Packing or Customized
• Specification: 1000(L) * 1000(W) * 1900 (H) mm or Customized
• Trademark: WR or Customized
• Origin: China
• Production Capacity: 50 Sets / Month

Product Description

The majority there are 2-series milling machines, Wet Grinders & Cell Mill

The wet grinder is a new type of vertical grinder that integrates and combines technologies of both gravity and fluidization. To through the rotational energy of the stirring wheel to drive the medium ball and slurry to generate turbulence then interactional colliding, shearing, and squeezing to get the best fineness of 300-nanometer particles of powder. 
Low investment, cost-effective operation, stable process, space-saving, and easier installation are the advantages of the wet grinder.
The capacity of the machine is flexible to customize from 1 kg to 100 tons per hour.

Cell mill is a mechanical airflow mill, designed for the production of ultra-fine mineral powder which requests an extremely high standard of particle size. It conducts the practical process of drying after depolymerization, then synchronously implements shaping, and surface coating for powders.
The moisture content could be controlled at 0.01% while achieving 99.2% of coating and 99.8% of activation.
The capacity of the machine is flexible to customize from 50 kg to 15 tons per hour. The maximum evaporation of water is 3 tons per hour.

Features of Wet Grinder:

1. Thanks to the excellent grinding chamber structure design, the medium ball generates greater pressure, restricting and forcing the material to contact the grinding medium in an optimal manner.
2. The energy distribution of the grinding is constant for any given height and radius.
3. The rotation of the grinding tray drives the micro-beads medium ball to produce more grinding and shearing points, and one ball is equivalent to a small crusher.
4. Compared to the ball mill gets its energy by rotating the cylinder, the main shaft drives the grinding tray is the key reason to reduce the energy consumption of wet grinding.
5. The wet mill is vertically arranged, with feeding at the bottom and discharging at the top, so as to save the pressure of the slurry sealing device and reduce the feed inlet, and the equipment operation and maintenance are easy.
6. The efficiency and fineness of wet grinding are always superior to other mills. The fineness of wet grinding varies with the difference in ore characteristics, but the particle size can be controlled within 0.1-0.5 microns in general.

Features of Cell Mill:

1. Cell mill is based on a modular design, which allows optimum design for each piece of equipment for different environments while maintaining the basic principles and the same parts.
2. The equipment performance is optimized by varying the number of layers of the rotor and the number of blades. The separator installed in one piece will not affect the structure of the main grinding chamber.
3. The structural design of the module makes it easy to maintain and replace consumable parts.
4. The material of the rotor blade can be hardened steel, stainless steel, or steel-bonded tungsten.
5. The material of the grinding groove shall be steel, stainless steel, or high-alumina ceramic.

Model	Wet Grinder (ultrafine grinding, fineness of nanometer is achievable)
	WRMJ100	WRMJ150	WRMJ200	WRMJ500	WRMJ1500	WRMJ4000	WRMJ6000	DZM3500
Power	10-55KW	10-55KW	10-55KW	75KW	160KW	250KW	355KW	1180kw
Slurry Output Ton/H	0.02-0.1	0.05-0.2	0.06-0.2	1.0-1.5	1.8-3.0	2.6-5.8	4.5-9.5	55.5-100
2 μM Fineness	D60-D98	D60-D98	D60-D98	D60-D98	D60-D98	D60-D98	D60-D98	D60-D90
Max Feeding Size	≤1mm	≤1mm	≤1mm	≤1mm	≤1mm	≤1mm	≤1mm	≤1mm
Output Size	0.1-45um	0.1-45um	0.1-45um	0.1-45um	0.1-45um	0.1-45um	0.1-45um	0.1-45um
Solid Content%	50%-70%	50%-70%	50%-70%	50%-70%	50%-70%	50%-70%	50%-70%	50%-70%
Power Consumption KW/T/H	35-225	38-154	38-155	35-105	37-124	30-134	26-165	12-26
Medium Ball Consumption (Kg/Ton)	0.2-1.6	0.2-1.6	0.2-1.6	0.2-1.6	0.2-1.6	0.2-1.6	0.2-1.6	0.2-1.6
Dispersant Consumption (Kg/Ton)	3-8	3-8	3-8	3-8	3-8	3-8	3-8	3-8
Wear/USD/T	0.10 ~ 0.68	0.10 ~ 0.68	0.10 ~ 0.68	0.25 ~ 0.88	0.18 ~ 0.62	0.10 ~ 0.65	0.05 ~ 0.28	0.10 ~ 0.26
Motor Type	Motor Reducer Drive	Motor Reducer Drive	Motor Reducer Drive	Motor Reducer Drive	Motor Reducer Drive	Motor Reducer Drive	Motor Reducer Drive	Motor Reducer Drive
Production Pattern	Continuous	Continuous	Continuous	Continuous	Continuous	Continuous	Continuous	Continuous
Dimension (L*W*H, mm)	1000*1000*1900	1100*1100*2000	1200*1200*2100	2500*1500*4500	3000*3000*5500	3600*3600*8600	4250*2500*3380	φ3500*8100
Weight (Ton)	1.3	1.5	1.7	4.5	9	13	17	80

Model	Cell Mill (Drying, Depolymerizing, Coating/Modifying, Spheroidizing)
	CM350	CM500	CM750	CM1000	CM1250	CM1500	CM2250
Power	22KW	55KW	90KW	132KW	160KW	200KW	280KW
Capacity Ton/H	0.1-0.3	0.8-1.2	0.8-1.5	2-2.5	2.5-3	3-3.5	4.0-5.5
Coating Rate	99.2%	99.2%	99.2%	99.2%	99.2%	99.2%	99.2%
Activation Rate	99.8%	99.8%	99.8%	99.8%	99.8%	99.8%	99.8%
Water Content%	0.5‰	0.5‰	0.5‰	0.5‰	0.5‰	0.5‰	0.5‰
Max Feeding Size	≤3mm	≤3mm	≤3mm	≤3mm	≤3mm	≤3mm	≤3mm
Power Consumption KW/T/H	70-100	45-68	60-112	52-66	53-64	66-57	56-70
Motor Type	Motor Drive	Motor Drive	Motor Drive	Motor Drive	Motor Drive	Motor Drive	Motor Drive
Production Pattern	Continuous	Continuous	Continuous	Continuous	Continuous	Continuous	Continuous
Dimension (L*W*H, mm)	1730*1100*2168	1750*870*2017	2000*1100*2276	2648*1400*2455	2800*1600*2493	3400*1920*3627	5000*2500*4100
Weight (Ton)	2.3	2.8	7.8	11	13	15	20

Simple working principle of Cell Mill

The main component is a vertically mounted multi-stage depolymerization wheel, each depolymerization wheel consisting of two supporting trays mounted on the spindle to clamp 200 blades. Depending on the specific load requirements, one cell mill can be fitted with 10 depolymerization wheel components, and up to 2000 depolymerization blades. The blades rotate at 110 m/sec and the 6mm of the grinding groove is a unique stiffening rib-type fixing strip. There are 160 turbulent "honeycombs" between the blade and the liner strip, the pressure, shear force, and friction force between them can quickly grind the material into superfine powder.

• Ultrafine Grinding, a professional solution provider of nanometer powder production.
• Sole Solution Provider with 70+ technical monopolies.
• Professional Solution Provider for production line/process from grinding to drying, depolymerizing, coating/modifying, and also spheroidizing.
• Cost-Efficiency: low energy consumption, low media consumption, low maintenance cost.
• Less Investment: lower requirement of foundation, space-saving, easy to install & maintain.
• No Pollution: no discharging of wastewater, exhaust emissions, and waste residue.
• Stable Process: smooth & quiet running/operating.
• Easy Operation: changing feed velocity to get different products.
• Lifetime After-sales Guarantee.

 

 

Changsha Wanrong Milling Equipment Technology Co., Ltd. was founded in 2008, as a high-tech enterprise of equipment manufacturers engaged in wet ultrafine grinding, drying, depolymerization, and mineral powder surface coating. Wanrong has rich experience and resources accumulated, with dozens of patents of inventions and a technical monopoly, Wanrong has won a very good reputation in the mineral powder business. Especially in terms of high productivity, low energy consumption, and excellent stability, Wanrong is highly praised and recommended by our customers.
Wanrong, the solution provider of nanometer powder production! 
 

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